I am new to the 60 series detroits, i have a couple cats and cummins i have overhauled,but no detroits. Detroit diesel 60 series cam gear retaining tool m30116. Can someone send me pdf file for detroit 60 series head. Detroit diesel tools, truck tools and diagnostics tags. Can anyone tell me if you have to take the head off of a detroit 60 series to replace the injector cups. The camshaft gear assembly is located on top of the cylinder head and is removed and installed as an assembly. The series 60g camshaft has no injector lobe on the cam. The gear train consists of a camshaft drive gear, camshaft idler gear, air compressor and power steering pump drive gear, bull gear, oil pump.
Detroit series 60 in frame rebuild part 3 rocker and injector removal. Diesel engine series 50 and 60 for petroleum applications. The camshaft actuates the intake and exhaust valves and injector operating mechanism. We help you find the heavy duty truck parts that you need. Also look at the camshaft,rollers on the running gear. Starting from the middle of the head, slowly remove each head bolt stud note. We offer new and remanufactured crankshafts for detroit diesel series 60 11. You need the right tools to remove all the fittings and take the pump out, them replace it with a new one. How to remove an overhead camshaft how a car works. I am replacing the camshaft on my 98 series 60 detroit engine serial.
I am replacing the camshaft on my 98 series 60 detroit. M30156 detroit diesel 60 series camshaft lifting tool j46305. Detroit diesel series 60 service manual pdf download. Install a heavy duty gear puller capable of withstanding the 48260 kpa 7000 psi required to remov e the gear from the camshaf t. View online or download detroit diesel 60 operators manual, service manual. How do you time the camshaft in a detroit series 60 in frame. At that time, it differed from most onhighway engines by using an overhead camshaft and drive by wire electronic control. Camshaft, camshaft drive gear and camshaft gear cover are the indivual parts part of this assembly. For series 60 engines equipped with compact gear train assembly disassemble camshaft from the camshaft gear as follows use suitable fixture to secure the camshaf t assembly from movement. Detroit series 60 in frame rebuild part 4 camshaft removal. Check out 12 detroit series 60 cam gear parts for sale.
Cam gear retaining tool detroit diesel series 60 otc tools. Cam gear lash adjustment tool dda 60 series j35596a. Check out 60 detroit series 60 camshaft parts for sale. Drain engine coolant before removing injector tube. This is the second one but this time we had to replace the bull gear cause it took it out. The oil temperature in the 60 series can range quite high. Btw, i would do the exact same tests if iwas look for a noise in the engine. This inline sixcylinder, fourcycle diesel engine for big rigs was one of the first engines to ever feature an overhead camshaft. Egr model series 60 egr uses a camshaft gear assembly. This is a direct replacement to part number j35642. Carefully slide the gear away just enough to remove the perimeter seal with a sharp pic. The camshaft drive gear is part of the camshaft gear assembly and is located in the cover of the assembly. Atc j35596 detroit diesel 60 series cam gear lash adjusting tool. In this service manual a basic overview of each major component and system along with recommendations for removal, cleaning, inspection, criteria for replacement, repair and installation and.
If the option plate is missing the engine serial number is stamped on the cylinder block below the manifolds. If the valve cover option label is missing, illegible or incorrect you will need to. This manual provides service and repair instructions for marine applications of the detroit series 60 diesel engine with ddec i, ii, iiiiv, v controls. Series 60 service manual oil and filter change intervals, 512 oil change intervals series 60 gas, 515 oil change intervals series 60 gen set, 515 oil control ring expander, 1273 oil cooler 1991 and later, 347 oil cooler, pre 1991, 357 oil filter adaptor, 336 oil filter types, 334 oil galleries, 114. The owners manual has a list of all engine parts and diagrams. I have fuel getting into my coolant system, and am told it is injector cups.
Camshaft gear assembly series 60 exhaust gas recirculation egr model series 60 egr uses a camshaft gear assembly. Remove camshaft gear assembly compact gear train refer to section 1. Ive heard from some that the head has to come off for this. M30158 detroit diesel 60 series cylinder liner lifter tool j36398. Install the crankshaft timing pin j45947 into bracket and rotate the engine over by hand until the timing pin drops into the locating hole in the crankshaft, the engine is now at tdc on cylinder no. Detroit series 60 in frame rebuild part 12 installing head, cam and. The series 60 camshaft is located on top of the cylinder head, just below the valve cover. Asked in detroit why do you get so much oil blowback on your 60. Detroit diesel released its 60 series truck motor in 1987.
Detroit series 60 in frame rebuild part 5 pulling the head and oil pan. For series 60 2002 engine remove compact gear train assembly. The camshaft sensor electrical connector blue arrow is located at the electrical junction behind the alternator yellow arrow. For your convenience, please use the product links below to shop our inventory. Remove the camshaft of an o series engine only if you suspect that it is worn and wish to inspect it you need not remove it to take off the cylinder head to reach the camshaft, remove the timingbelt cover, and disconnect the fuel pipe from the pump and the vacuumadvance pipe from the distributor cap. For engines equipped with a compact gear train assembly remove camshaft assembly as follows. Detroit series 60 in frame rebuild part 5 pulling the. M30153 detroit diesel 60 series crankshaft alignment tool j45947. Your previous videos have saved me thousands by teaching me how to do it myself and im positive this series will save me thousands more in. M30140 detroit diesel 60 series crankshaft gear puller. We use cookies to give you the best possible experience on our website. If you are having trouble, see our tech article on alternator replacing to gain access to the rear of the alternator.
Detroit diesel series 60 displacement, arrangement and compression ratio displacement 11. Detroit diesel series 60 specs, bolt torques and manuals. When an engine is out of time, the camshaft timing can be checked by following the camshaft timing check procedure. Detroit series 60 in frame rebuild part 4 camshaft removal youtube. Injector tubes may be damaged if excessive force is used during removal. Cam gear retaining tool detroit diesel series 60 this tool is used to properly hold the cam gear stationary while removinginstalling the cam gear retaining bolt without damage. Detroit forum series 60 knock noise 2793 on 20080225. Test drove ran great no engine noises or whini read more.
I am replacing the camshaft on my 98 series 60 detroit engine serial 06r0357227 truck vin wk950268, i am unable to get any instructions on proper proceduremy guy is a cat mech and not familar with detroitthe cam is out nowim concerned about not getting it right and damaging the new head and pistons. Remove the five bolts that secure the camshaft drive gear access. As a result, an oil cooler or oil circuit kit is used to help cool. Located on the left side of the valve cover is an option plate showing the engine serial number, model number and any optional equipment used on the engine. The tool installs into the gear case, engaging one of the lightening holes in the camshaft drive gear. Undo the cam bolt it will be tight, and move the camshaft back. Install the crankshaft timing pin j 45947 into bracket and rotate the engine over by hand until. Can someone send me pdf file for detroit 60 series head removal and installation with valve adjustment with jakes. Detroit diesel engine series 60 removal and disassembly of engine from the vehicle january 25, 2020. The attached camshaft timing charts should prove very helpful when servicing these engines. Detroit diesel series 60 connecting rod bolts 1187 lb.
How do you replace a cam on a series 60 detroit engine. Removal of camshaft gear assembly remove camshaft gear assembly as follows. The connector can be accessed without removing the air filter housing green arrow. Mark the position of the distributor in relation to the cam cover. Most of the models listed in the attached charts are onhighway applications, but there are a few listed for offhighway. We offer new and remanufactured camshafts and bearing sets for detroit diesel series 60 11.
Series 60 2002 engines are equipped with a new compact gear train assembly. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he proceed. Detroit diesel 60 series model identification chart. While i was on vacation my shop hand decided to take it upon himself to change the diamd seal on a 98 series 60 i own instead of scribing a paint mark between the cam gear and a joining gear he bared the engine over until the two factory stamped diamond shaped timing marks met up than he. The series 5060 engine block, with no camshaft is a simple, troublefree design. M30157 detroit diesel 60 series jake brake retaining ring installer tool j45976.
Flowchart for repair or replacement of gear train and engine timing part 3 of 3. For a 60 series, regardless of year and displacement, its 153624. Camshaft and camshaft bearingthe series 60 camshaft is located on top of the cylinder head, just below the valve cover. I have also heard that the head does not need t come off. Dda tech for 30 years,all 2 cycle,series 60,50 mbe also. Detroit series 60 in frame rebuild part 4 camshaft removal duration. Camoo j35686b front and rear crankshaft seal and wear sleeve installer alt. Drive gear and camshaft gear cover will be installed and removed as a assembly. Series 60 this tool pulls the cam drive gear hub and thrust plate forward for camshaft andor thrust plate seal removal and installation. How to replace a cylinder head on a detroit 60 series.
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